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Home > Ceramic Pall Ring

Ceramic Pall Ring
Ceramic Pall Ring

Ceramic Pall Ring

Ceramic Pall ring is a random tower packing fired from chemically inert ceramic. Its strengths are heat and acid: it withstands almost every inorganic acid apart from hydrofluoric, and it takes high temperatures that would melt plastic and stands where metal would corrode. It has high compressive strength, a good specific surface area and suitable voidage for effective mass transfer, and it costs far less than metal. The trade-offs are that ceramic is heavy and brittle, so it needs proper bed support and gentle handling. It is the natural choice for hot, acidic gas and liquid service. We make it in sizes from 25 to 80 mm.

  • Fired ceramic — chemically inert, non-ageing and non-combustible.
  • Resists almost all inorganic acids (except HF) and strong oxidisers.
  • Withstands high temperature, well beyond any plastic packing.
  • High compressive strength and good specific surface area, at low cost.
  • Heavy and brittle — needs support plates and careful handling; sizes 25, 38, 50 and 80 mm.

Technial Parameters

SpecSize (mm)Surface area (m²/m³)Void fraction (%)Pieces per m³Bulk density (kg/m³)Dry packing factor (m⁻¹)
φ2525×25×32387353,500600565
φ3838×38×41977513,400570365
φ5050×50×5120786,800550252
φ8080×80×875801,930520146


PropertyValue
Product TypeCeramic random packing (Pall ring)
MaterialFired ceramic (porcelain / chemical stoneware, clay-based)
Model NO.RJ-1850
ColourWhite or light
Standard Sizes25, 38, 50, 80 mm
Wall Thickness3–8 mm (by size)
StructureCeramic cylinder with rows of windows and inward tongues
Void FractionAbout 73–80%
StrengthsAcid resistance, high heat, high compressive strength, low cost, chemically inert
LimitationsBrittle and heavy; not for impact, vibration or high pressure
ApplicationsAcid absorption, drying, cooling and scrubbing towers; high-temperature waste gas
TrademarkRONGJIAN
OriginPingxiang, China
HS Code6909110000
Transport PackageCarton box / ton bag / steel drum

FAQs

What is a ceramic Pall ring used for?

Ceramic Pall ring is used in packed columns that are hot, acidic, or both. Its common homes are acid absorption and drying towers, cooling towers, scrubbers and recovery columns across the chemical, metallurgical and environmental industries. Because it resists almost all inorganic acids and shrugs off high temperature, it suits sulphuric and other acid plants, high-temperature waste-gas treatment, and the drying of corrosive gases, where a plastic packing would melt and a metal one would corrode. It does the usual absorption, stripping and gas-drying jobs, but its real value is standing up to heat and acid at once, at a cost well below metal.

What is a ceramic Pall ring made of, and how strong is it?

A ceramic Pall ring is formed from clay-based ceramic and fired to a hard, chemically inert body, much like chemical stoneware or porcelain. That firing gives it two useful traits: it is inert to almost all corrosive chemicals, and it is very strong in compression, so a deep bed can rest on it without crushing. The catch is that ceramic is brittle and heavy. It has little impact or bending strength, so it can crack under mechanical shock, vibration or a sudden temperature swing, and its weight means a tower needs sound support plates and grids. Handled and supported properly, though, it lasts a long time, since it does not age, corrode or burn.

What temperature and chemicals can ceramic Pall rings handle?

On chemistry, ceramic is excellent with acids: it resists almost every inorganic acid, including hot and oxidising ones, and only hydrofluoric acid and hot strong alkalis are real problems for it. On heat it far outreaches any plastic, staying stable at temperatures where PP, PVC or even PTFE would fail, which is why it is used in high-temperature drying and flue-gas towers. Its main chemical weakness besides HF is strong caustic when hot, and its main physical weakness is thermal shock, so it should be heated and cooled gradually. For hot acidic service, ceramic is about as dependable as packing gets.

When is ceramic the right choice over metal or plastic?

Ceramic earns the job when the stream is both corrosive and hot. Metal is stronger and more efficient but corrodes in strong or hot acids unless you pay for exotic alloys; plastic is light and cheap but melts or softens once the temperature climbs. Ceramic sidesteps both, resisting acid and heat together at a modest price, which is why it dominates acid drying and absorption towers. Where it gives way is on strength and weight: for high-pressure columns, top efficiency, or anywhere impact and vibration are a risk, metal is safer; and for cool corrosive duty on a tight budget, plastic is cheaper still. Tell us the temperature and the acid and we will confirm whether ceramic is the fit.

The ceramic Pall ring keeps the familiar open ring shape — a cylinder with rows of punched windows and inward tongues that spread liquid and open the bed — but forms it in fired ceramic rather than plastic or metal. That choice of material is what defines where it fits. Ceramic is chemically inert, so it resists almost every inorganic acid and shrugs off the high temperatures that would destroy a plastic ring, and it is very strong under the steady compressive load of a deep bed. Against that, it is heavy and brittle: it carries far less impact and bending strength than metal, and it can crack under a sharp knock or a sudden change in temperature. Its walls are also thicker than a metal ring's, so its void fraction, at roughly three-quarters to four-fifths, is lower and it moves somewhat less gas for its volume.

The strengths and the limits line up like this:

StrengthsLimitations
Resists almost all inorganic acids (except HF)Brittle — poor impact and bending strength
Withstands very high temperatureHeavy — needs strong support plates
High compressive strength for deep bedsSensitive to thermal shock
Chemically inert, non-ageing, non-combustibleLower void and efficiency than metal
Low cost compared with metalAttacked by hot strong alkalis

Read together, these point to a clear niche. Ceramic is the packing for hot, acidic duty on a budget: acid absorption and drying towers, cooling and scrubbing columns, sulphuric and other acid plants, and high-temperature waste-gas treatment in chemical, metallurgical and environmental work. It should be kept away from mechanical shock and rapid temperature changes, from hydrofluoric acid, and from hot caustic. Where those are not in play, and heat and acid resistance matter more than weight or peak efficiency, ceramic gives long, reliable, low-cost service that neither plastic nor unprotected metal can match.